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Crossing the Pond
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Crossing the Pond
by
Ralph Owens

The first decision was made, we would accept my company’s offer to relocate to South Carolina in the USA from Stafford in England. But then came the really big decision. What are we going to do with the fish? The rational thing to do would be to sell them or give them away. But the terms "rational" and "Koi keeping" seem to be misnomers and after all these were our friends. So the commitment was made that we would move to the US and take our Koi with us. Once the commitment was made we then had to plan the details. The plan was that we would transfer the fish from our pond to a friend who lived nearby, build a pond when we got to the US, and then have the fish flown over. We guessed that this would take about 6 months.

 

What we wanted

Our pond in England had worked well, but we were aware that it was smaller than we wanted and for a long time I had been thinking about what a new pond should be like. South Carolina would also create new Koi keeping challenges with temperatures that exceed 100ºF in mid summer. With this in mind, we knew that our new pond would need to have high levels of aeration and an efficient filter system.

We moved into our new house in March 2002. Compared to England land prices in South Carolina were very low and this meant we had enough space to build any Koi pond that we wanted. However, we had to modify some of our plans and the pond location to avoid the drain lines of the septic tank system, something we never worried about when we built our pond in England. Once the location was agreed, the full plan evolved. The pond was going to be semi-formal in design, in an oval shape. I also favored a raised pond, as I was concerned that turtles would find entry to a ground level pond. The filter chamber was to be beside the pond and I was determined to use a vortex system, like I had seen on some of the really good Koi ponds in the UK. I also intended to aerate the biological filtration system and additional aeration for the pond would be provided by a waterfall and two air domes on the bottom drains. As well as the waterfall, water would return from the filters via deep-water returns. I felt that, the combination of the angled underwater returns, and the air rising from the air domes would provide plenty of motion and would be effective at sweeping waste from the bottom into the drains during the heavy feeding days of summer (Figures 1 &2). This meant that the pond bottom could be made relatively flat, thereby increasing the overall volume. Other necessities would be skimmers and a cover to shade the pond and us from the summer sun.

 

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The digging begins

Construction

Digging of the pond and filter chamber began on July 5th 1999 (where did those last 6 months go?). It should have been a quick process with a mechanical digger but we discovered that when it rains in this part of the world it rains heavily. One such storm resulted in the hole filling up with dirt and water meaning that it had to be partially re-dug. My calculation was that the weight of the water in the pond would be around 70 metric tons, so I was determined that this pond was to be built on a solid concrete foundation. Bottom drains and pipe work was put into place and we got a team of men in to lay a concrete base and at the same time a patio. Whereas we had found that land was of a relatively low cost in this part of the world, in contrast concrete was incredibly expensive compared to England. The next stage was to build the walls for the pond and the filter chamber. I intended to have this work done by a professional so quotations were obtained. The best quote was $1.75 for every block laid. I knew that I would need in excess of 1500 blocks for this project and you do not need to be Alan Greenspan to work out that this would be very expensive. The alternative was to teach myself how to lay blocks and get on and do it, and that is what happened. Laying building blocks in South Carolina proved to be incredibly tough work for some one brought up in the British climate. An observer may have concluded that I worked slowly to ensure that I laid each block with meticulous care, but seriously, I could not have done the job any quicker. The process of laying blocks was broken up by tasks such as putting the filters in position and fitting return pipes and progress was made throughout the fall and winter of 1999.

 

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The hole is complete

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Concrete foundation

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The big job of laying the concrete blocks

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Filters now in place

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   A rain storm brought disaster!

One weekend in February of 2000 a lot of back breaking work took place as Sue and myself barrowed dirt to back fill the filter chamber. On that Sunday evening I can remember sitting back and feeling a real sense of achievement at the stage to which we had progressed. On Monday morning I went off to work as usual and in a time span that was no longer than 30 minutes, we had another of those SC rainstorms. This one brought disaster. The design for the filter chamber, at that time planned for water discharged from the filters to go into a sump area from where it would be pumped away. The flaw in this design was that a straight wall of blocks was unsupported on one side, whilst it had the weight of the dirt and flooding rainwater on the other. The result was the wall was pushed down, the filters moved, and at that time golf looked like an attractive new hobby. It took a little while to pick ourselves up from this setback and I think that the hardest work was digging out all of the debris and the filters so as we could start it again, but eventually work started on a new design.

I had always wanted this pond to be fiber glassed. But, unlike England there are no specialists in this technique in this part of the world. So when all of the block work was complete, and the bottom profiled, a liner was fitted and the pond filled for the first time. Around this time the pumps, UV’s, air pumps etc were also fitted. It was truly a magic moment when the pumps were turned on for the first time and the water in the vortex and pond started flowing in a clockwise direction. Later the brickwork that hid the blocks were laid, a filter cover was built and a pergola was constructed over the pond.

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Filling the pond for the first time

I remember one day in June 2001 sitting by the pond after we had fitted the shading net on top of the pergola and it occurred to me that the pond was completely finished. The fish were swimming around in it, the filters were working, skimmers were operating and the whole area was now shaded. It may seem surprising but this was a shock to me. During some of the troubled times it was always a case of doing one job at a time, so I had never really contemplated its completion, yet here it was. The only other notable point to say about the construction was that on July 7th 2001 we had a pond opening party, almost 2 years to the day since we started digging.

The journey of the fish

When we departed England we left our fish residing in a 14,000-gallon pond with the expectation that we would see them all again in about 6 months time. The reality was that around 16 months later we were recovering from the set back of the filter wall collapse while knowing that our fish had outstayed their welcome in their temporary home. Therefore, an interim solution needed to be found because it was going to be some time before the pond was ready for habitation. In the garage we constructed a temporary pond made from a 2000 gallon swimming pool with filtration provided by 3 plastic cattle troughs. The whole set-up was put together over a weekend and a week or so later we added a couple of Koi to start the filter.

During this time plans were being laid for the journey of the fish. Before leaving England we had made arrangements with Shirley Aquatics who were going to deal with the dispatch of the fish. They netted our fish from their temporary home, took them to their facility and prepared them for the journey by not feeding them for a week and giving them some anti-parasite treatment. Then early on the morning of July 26th 2000 they drove them to Gatwick Airport and put them on a British Airways flight to Atlanta.

Meanwhile 4,000 miles away Sue and myself were driving to Atlanta worrying about everything from customs paperwork, procedures required by Wildlife and Fisheries, to the possibility of the airplane crashing. Thankfully, we had done all of the homework required, contacted the correct people in advance and experienced wonderful co-operation from the individuals of Wildlife and Fisheries and eventually we were driving our fish towards their new, but still temporary home.

Work on the pond progressed to the point that on November 11th 2000 we were able to introduce the fish to their new home. If they were to compare their old pond back in England to their new facility, they must think that they had won the Georgia Lottery.

The pond

So now I would like to tell you a little about the pond that we built and how it has worked out. As you already know the pond is water proofed using an EPDM liner. The dimensions are 30 feet by 16 feet and 6 foot deep at the bottom drains. When it was filled the volume of the pond was found to be 17,680 US gallons. The idea of using the deep-water returns and air domes to reduce the level of dirt settling on the pond bottom seems to be very successful and the level of particulate matter in the water is very low. An unusual feature is the waterfall, I felt that a high waterfall would not fit with the design but I still wanted to maximize the aeration provided by the waterfall. My solution was to pass the water over stones with an overall width of around 8 feet in length. The water then falls about 6 inches into the pond. It seems to be very effective in that oxygen levels are always at the saturation point for the temperature. The air domes on the bottom drains are each fed by an Alita 40 air pump.

The filter system is in fact 2 identical systems consisting of 3 vortex chambers each. This means that if one filter needs to be taken out of use for maintenance or repair, then the other will continue to run. Each system is fed by gravity from one of the bottom drains with the first chamber being for settlement of solids. Most filter systems are configured in series where the water flows first through one chamber then the next. I designed this system to run in parallel (Figure 3). Therefore when water leaves the first vortex it flows into two separate vortex units filled with Springflow media. By configuring the filters in this way, I believe that the filter has the maximum possibility of developing a strong and even bio-mass. In addition a chamber can be emptied and cleaned without disturbing the bio-mass of the other chamber. Aeration for the filter system comes from an additional Alita 80 air pump that feeds 6 air stones in each of the 4 biological chambers. After the filtration system the water is pumped by one of two ¼ HP Sequence pumps through two 40 W UV’s before returning to the pond. To date the pond and filtration system has worked well. The fish that we brought with us from England have grown and we have been able to add to our collection.

There are many other things that I could have included in this article which would include encounters with Black Widow Spiders, suffering heat stroke, being hit by golf balls and cutting the top of my finger off. But as I sit by the pond, watching the Koi feed, these small matters are distant memories.

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Sue and Ralph Owens completed pond

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You know how just when you think everything is finished and running well and then fate deals you another blow? Well this happened to us in February 2002. Winters are extremely mild in South Carolina and snow is rare, or so we thought. So when the snow started we were not too concerned about the pond. However, it continued to fall and built up on top of the net covering the pergola. Eventually, there was an almighty roar as 4 pieces of 4 x 4 timber simultaneously snapped and tonnes of ice, snow, timber, lights and even the wind chimes fell into the pond. Luckily, no harm came to the fish and we were able to repair the damage in the spring. Now the net can be removed quickly in case of snow or high winds.

This article appeared in the November/December 2003 issue of Koi USA and is reproduced here with their permission.

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